1. Building Construction
General Requirements:
Fixed 7-8 layer racks (43cm layer spacing); ideal cultivation warehouse size: 48-60m² (holds 12,000-15,000 bags).
Built with steel-structured polyurethane insulation panels (thermal/moisture retention).
Divided into functional rooms: cooling, inoculation, cultivation, fruiting, packaging, cold storage, raw material warehouse, mixing room, bagging room, sterilization room.
Mixing room (dust-prone) isolated with dust removal; bagging room spacious (for machines, baskets, trolleys); sterilization room well-ventilated.
Construction Process:
Roof: 15cm thick polystyrene sandwich composite boards (fixed to beams with high-strength screws every 40cm).
Walls: 10cm thick polystyrene sandwich composite boards.
Middle 2: 146cm (W) × 840cm (L) × 306cm (H); side 2: 50cm (W) × 840cm (L) × 306cm (H).
Material: National standard 3×30 angle iron; 8 layers (43cm spacing), lower layer 45cm from ground, upper layer 60cm from roof; column/horizontal bracing spacing 1.4m.
Columns extended to rooftop (as roof support); top color plates installed via drilled holes; bottom angle iron fixed to floor with expansion screws; welded shelves sprayed with gray anti-rust paint.
Ground: 10cm compacted lime soil → 0.12mm plastic film → 6cm foam insulation board → 6cm sandstone cement concrete (cured 10 days).
Iron Shelves (4 per room):
Panels:
Integration: Shelf columns connected to roof color plate beams.
2. Common Equipment (by Production Stage, Scaled to Output)
Mixer & Feed Belt:
Mixer: Low-speed spiral flywheel type (mixes/wets medium); water pipe (10cm-spaced holes) above for water addition.
Feed Belt: Transports mixed medium (proper moisture).
Maintenance: Check mixer’s chain teeth, shafts, motor; clean feed belt daily.
High-Pressure Steam Sterilizer:
Operated by certified staff (boiler/pressure vessel certifications).
Rules: Safety-first; no unauthorized absence; implement 4 systems (boiler room security, equipment maintenance, operator duties, maintenance procedures).
Turnover Baskets: Plastic; hold 16 cultivation bags each.
Turnover Trolleys: Transport baskets (to sterilization chamber, then cooling room post-sterilization).
Inoculation Line: Installed by professional purification companies.
Packaging Machine: Types (bag, box, vacuum, non-vacuum) selected by product packaging needs.